Product Description:
Achieve factory-level welding precision in the field with the Automated Portable Rail Welding System for tank girth and longitudinal seams. This sophisticated yet user-friendly system combines a motorized welding carriage, a robust modular rail track, and an intuitive control unit into a highly portable package. Engineered specifically for the demanding environment of tank fabrication and repair, it automates the travel of welding equipment along meticulously straight paths, whether traversing the circumference for girth welds or ascending/descending for longitudinal seams. Its portability allows it to be deployed directly onto the tank wall surface within minutes, anywhere it's needed.

Key Specifications (Example):

Distinctive Features:

1. High-Precision Automation: Encoder feedback and stable drive ensure exceptional travel accuracy and repeatability.

2. Optimized for Dual Seam Types: Seamless transition between welding horizontal girth seams and vertical longitudinal seams.

3. Advanced Control: User-friendly interface with clear feedback, remote operation, and potential for programmable functions (start/stop points).

4. Robust & Secure Mounting: Precision tracks with powerful magnetic or vacuum clamps guarantee stability on various tank surfaces (incl. painted, slightly curved).

5. Integrated Design: Streamlined for easy connection of welding power, gas, and control cables.

6. Future-Proof: Prepared for optional upgrades like oscillators, seam trackers, or PLC control for fully automated welding cells.

7. 

Key Benefits:

• Unmatched Weld Consistency & Quality: Delivers near-perfect bead appearance and penetration, meeting strictest code requirements (ASME, API, EN).

• Maximized Productivity: Continuous, high-speed travel drastically reduces welding time per seam compared to manual methods.

• Precision Reproducibility: Guarantees identical weld parameters on every seam, crucial for serial production or repairs.

• Reduced Operator Fatigue & Error: Automates the most physically demanding aspect (travel), allowing focus on parameter monitoring.

• Faster Return on Investment (ROI): Combines labor savings, reduced rework, and faster project completion for quick payback.

• Improved Documentation: Consistent results simplify weld procedure qualification and quality records.

• Minimal Setup Disruption: Rapid deployment gets welding started faster, minimizing downtime.

• Scalable Automation: Serves as the core for more complex automated solutions (oscillation, tracking).

Primary Applications:

• High-quality fabrication of API 650/653, ASME Section VIII storage tanks.

• Precision welding of pressure vessels requiring strict quality control.

• Field repair and maintenance of critical tank infrastructure.

• Fabrication of process vessels in chemical, petrochemical, and pharmaceutical industries.

• Production welding in fabrication shops for tanks, stacks, and large pipes.

• Applications demanding high-integrity welds with minimal defects and rework.

• Projects where welding speed and consistent quality are paramount.

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Wincoo Engineering Co., Ltd (WINCOO) is engaged in bringing the most suitable solutions/equipments for client, fabricators, EPC/C companies on pipe fabrication, tank construction, pipeline construction, industrial production lines, clean energy project and other industrial field.

We have ability of providing workable solutions to support clients to be awarded with shorter project execution time, fewer man-hour cost and higher efficiency construction/fabrication method and better quality during phase of project bidding.

Based client’s facility/site space availability, we are able to study/design and present matched configurations on project schedule, quality, cost and productivity to guarantee production pace is accordance with project requirement.

To support project execution, we are always ready to work as fireman to give prompt supply on project materials from different consumables, tools, equipments/machines to special merchandise. With flexibility, we are also glad to perform as procurement agent in China to seek required supply resources.

Our products covers tank welding machine, tank hydraulic jacking system, pipelayer, paywelder, pipeline groove machine, pipeline bending machine and other tank/pipeline construction equipment, etc.

To familiarize clients fast to use equipment/lines/system we supplied, we can arrange engineers to implement installation, training, and commission. Meanwhile, to better support client to finish their projects, we provide operators for construction, operation or we are able to undertake such work as subcontractor.
 

We can provide OEM service, all the equipment/lines supplied we can produce with client’s brand.

To verify what we supply can well satisfy clients’ requirement, we sincerely would like to invite client to visit us before issuing order. We prefer to set factory acceptance test process before shipment to remove clients’ concerns.

Your support is our forward motivation.

 

Win + Cooperation= WINCOO